Basic Info.
Model NO.
Lead-free PCBA Assembly
Certification
RoHS, CCC, ISO, SGS
Solder Types
Lead-Free (RoHS Compliant)
One-Stop Services
PCB Manufacturing and Turnkey PCB Assembly
Supply Ability
100000 Meters/Month
Testing
100% Aoi / X-ray / Visual Test
Tehnology Support
Free Dfm Check
Types of Assemblies
SMT, SMD, Tht, DIP, BGA, Mixed Technology PCBA
Test Type
IC Programming, Functional Test
Inner Packing
Vacuum Packing/Plastic Bag
Outer Packing
Standard Carton Packing.
Response
Fast Answer for Any Inquiry and Emails
Assembly Time
From 8 Hours to 72 Hours Once All Parts Are Ready
Transport Package
Anti-Static Bubble Bag, Carton Box
Product Description
Shenzhen PCB Board Manufacturer, Multilayer Lead-Free PCB Board PCBA AssemblyThe demand for lead-free PCBs is on the rise for varied applications across industries. There are several reasons for the immense popularity of these PCBs, including zero emissions of lead to the environment along with decreased Toxic Release Inventory (TRI). Considering the benefits these PCBs bring, we produce lead-free PCBs using specific toxic-free components and board finishes. Thus, complying with the RoHS directives, we are also contributing towards reducing e-waste and working towards environmental sustainability. Our lead-free PCB assembly services are offered to those customers who are concerned about the environment and its protection.Lead-Free PCB Assembly Services Meeting the Regulations of RoHS and WEEE DirectivesApplications of lead-free PCBs are numerous. Our processes and facility are RoHS compliant to produce lead-free PCBs for use in:
1. Electronic and electrical equipment
2. Consumer equipment
3. Lighting equipment
4. Toys, leisure, and sports equipment
5. Medical devices
6. Household appliances
7. IT equipment
8. Telecommunications equipment
9. Monitoring and control instruments
Our employees are professionally trained to provide lead-free Printed Circuit Boards assembly services for your industrial applications. Additionally, our raw material procurement team ensures that all the components sourced for lead-free assembly are free from hazardous substances that equally threaten the environment and people working with it. We use halogen-free boards, FR4 materials that are RoHS compliant, high-temperature Tg and Td materials, lead-free compatible solder paste in the making. Additionally, for finishing lead-free PCBs, we opt the following:
1. Lead-free Solder Finish (lead-free HASL)
2. Electroless Nickel Immersion Gold (ENIG)
3. Immersion Silver Electroplated Nickel and Soft (bondable) and Hard Gold Immersion Tin (White Tin)
4. Organic Solderability Preservatives (OSP).RoHS Compliant Material Identification and PackagingJHYPCB provides a RoHS Certification of Conformance (C of C) with all shipments. To allow easy identification of all RoHS compliant products and materials, all our packaging has a RoHS/Pb-Free label.
JHYPCB's Lead-Free PCB Assembly Capabilities
We offer comprehensive lead-free PCB assembly services and our capabilities in this arena include:
1. Lead-Free Materials Analysis
2. SMT and PTH Lead-Free Board Assembly
3. Lead-Free Rigid or Flexible Circuits
4. Lead-Free Selective Soldering
5. Lead-Free Wave Soldering
6. Lead-Free Circuit Board Rework
7. Lead-Free Encapsulation and Conformal Coating
8. Wave Solder Flux Evaluation and Component Evaluation
Starting from temperature profiling, board finish selection and components analysis, board stencil and solder paste application, to component placement, testing, and packaging, we assure compliance with lead-free and RoHS PCB assembly standards. This stringent quality assurance has made us gain comprehensive competitive advantage and huge customer base from industries such as defense, military, marine, electronics, among several others.
Since its inception, punctual delivery of quality products has been our principle.. The same is applicable to our lead-free PCB assembly services as well. We own the technique, manufacturing excellence, and the right people, to produce standard as well as customized Lead-free PCB assembly beyond customer expectations. Be it a prototype, small or large scale production, we are equipped to meet the challenges. Additionally, with a highly skilled team of personnel, we ensure meeting the technical specifications given by the customers as it is in the final assembly.
You Should Use Lead-Free PCB Assembly If -If any entry in the list below describes your situation, you will likely benefit from using lead-free PCB assembly.
- Your products may be sold in countries that have regulatory requirements, such as the EU.
- Your state or local government mandates a lead-free manufacturing process, such as in California.
- The OEM for your board(s) requires that you meet regulatory standards, such as IBM and Hewlett Packard.
- You are concerned about the health risks for those who work with and use lead-based products.
- You are concerned about the potential liability risks associated with leaded products.
- You understand the breakthroughs in smaller PCB manufacture that lead-free PCB assembly has made possible and want to promote the continued advancement in this area.
- You recognize the thrust for green manufacturing and want to attract customers that place a high premium on these issues.
Top 10 Reasons To Build Lead-Free And RoHS Compliant PCB Assembly
The ROHS directive issued by the European Commission (EC) which came into effect from July 1, 2006, has brought about a significant shift in the PCB Assembly and Fabrication process. ROHS, which is an acronym for Restriction of Hazardous Substances was brought into effect for the purpose of drastically reducing the use of toxic materials in the manufacturing and assembly of electrical and electronic products. The ROHS directive specifically bans electrical and electronic products that contain more than specified levels of any of the six hazardous substances listed below:
1. Lead
2. Mercury
3. Cadmium
4. Hexavalent Chromium
5. Flame retardant PBB
6. Flame retardant PBDE
The ROHS came into law from July 1, 2006, and empowered EU member states to refuse electronic and electrical products that contained any of the above mentioned hazardous substances in quantities greater than specified.
Complying with the ROHS directive required a major shift in the PCB Assembly process. This is primarily because the ROHS directive requires organization involved in the PCB assembly process to ensure that none of the hazardous substances specified in the directive is used in any of the assembly processes including board, soldering, and component. For instance, organizations providing PCB Assembly services had been using lead-based solder for decades, the new directive required them to shift their process to include lead-free soldering in the design and assembly of Printed Circuit boards used in the electrical and electronic industry. Also, most of the circuit boards manufactured till then were coated with a finish that included lead and tin which also needed to be changed to lead-free to ensure compliance with ROHS standards.
It has now become even more imperative for organizations to build a PCB Assembly process that is not only lead-free but also ROHS compliant. The reasons range from legislative to environmental as well as financial. Below are the 10 most important reasons why organizations should start planning proactively for a lead-free ROHS compliant PCB assembly process
- If you are a PCB Assembly services provider supplying to the European Union, then you will need to ensure ROHS compliance in your assembly process in order to do business in the EU. This is because any electronic or electrical product entering the EU needs a Bill-of Material that is ROHS compliant as well as the use of technology that is ROHS compatible.
- Even if you do not have a business in the EU, it is better to plan proactively to build a ROHS compliant, lead-free PCB Assembly process since almost all major countries and states are already planning legislation that limits the use of hazardous and environmentally damaging substances in industrial processes.
- The introduction of RoHS has helped reduced environmental waste especially in third world countries which end up being the dumping ground for most electronic waste.
- Health and liability risks associated with working with lead has become a major reason why legislation has been passed restricting the use of lead in many industries. In the PCB assembly process, the health risk posed to workers during contact with solder paste is what has led the move towards lead-free PCB Assembly. A lead-free PCB assembly environment provides eliminates health risks to workers and reduces the liability of organizations involved in the assembly process.
- With the use of lead-free soldering, PCB designers have been able to simplify the design of the board itself which is the primary reason for a significant breakthrough in the size of the Printed Circuit boards. The simpler PCB layout has made it possible for PCB manufacturers to assemble and fabricate smaller boards, something which they had been struggling to do before. The ability to assemble smaller printed circuit boards is what has led to the introduction of faster and smaller handheld devices like tablets and cell phones.
- Another big reason for using lead-free soldering is that it makes it possible to assemble printed circuit boards with fine, tightly packed pitch components such as those required in the semiconductor industry.
- A major concern regarding the use of lead-free assembly has been the issue of reliability since there is no common standard governing lead-free soldering. But these concerns have proved to be unfounded as statistics conclusively show a reduction in errors and customer complaints in the EU region since the introduction of ROHS standards.
- Lead-free soldering has made mass assembly of smaller and tighter Printed circuit boards much faster and cheaper than before. This has enabled organizations using ROHS compliant lead-free assembly process to achieve significant cost savings.
- In addition, companies using lead-free, ROHS compliant PCB assembly processes are able to use it as a big selling point while pitching to clients.
- Being lead-free and ROHS compliant also increases your ability to compete in a global environment.
For full turn-key PCB Assembly, we take care of the entire process, including preparation of Printed Circuit Boards, procurement of components, online order tracking, continuous monitoring of quality and final assembly. Whereas for partial turn-key PCB Assembly, the customer can provide the PCBs and certain components, and the remaining parts will be handled by us.
In essence, full turnkey PCB assembly gives the buyer greater freedom to focus on PCB design, while the supplier takes care of the rest, which is why it is a leading form of one-stop electronic assembly.Full turnkey assembly includes the entire spectrum of services including:1. Material & component sourcing & acquisition
2. Order tracking, shipment, logistics with an assembly facility
3. Physical assembly of the Printed Circuit Board
4. Quality control
5. The final shipment to you
Partial turnkey, on the other hand, allows customers to take control of one or more of the processes listed above. Typically, this would be sourcing and shipping some or all of the components (consignment or partial consignment).
As one of few quality-focused PCB manufacturers that include electronic assembly services, JHYPCB has more than 9 years of experience in providing fast, reliable turnkey PCB assembly services for more than 10,000 companies from over 80 countries around the world. Our single-source approach saves you time and money, while also ensuring more reliable, consistent results than when dealing with several suppliers.
Additionally, our professional team can skillfully manage your entire project from concept to delivery, and make the entire electronic assembly process as smooth and seamless as possible.Why Partner With JHYPCB for Turnkey PCB Assembly Services?With a single-source approach, we can take any complex project, and turn it around in short lead-time, whilst not compromising on the quality. Being a leading form of electronic assembly, turnkey PCB assembly services bring several benefits to the customers as follows.
1. Our full turnkey PCB assembly is a highly-efficient and fast form of electronic assembly.
2. You don't need to worry about managing multiple vendors as we take care of the entire fabrication.
3. With our full turnkey PCB assembly services, you can build and refine prototypes faster, easier, and cost-effectively.
4. We are all equipped to handle (through-hole, surface mount, mixed) small batch of boards or full production runs.
5. We have verified supply chain networks to support the entire process of turnkey assembly. With end-to-end solutions from a single provider, you can gain significant cost savings, too.
6. We have a team of highly qualified staff who are experienced in working on turn-key circuit board assembly. They not only help meet your expectations in terms of quality but also complete your projects faster.JHYPCB provide the following types of assemblies:1. Surface Mount (SMT) Assembly
2. Through-Hole Technology Assembly
3. BGA PCB Assembly Services
4. Mixed Technology PCB Assembly
And also, We provide:
1. Prototype PCB Assembly Services
2.Quick Turn PCB Assembly
3. Low Volume & Small Batch PCB Assembly Why Choose US for PCB Assembly Services - Turnkey, Quickturn PCB Assembly Service
Turnkey Services | Instant Online Quote | Affordable Pricing |
In-house PCB Manufacturing Authentic Parts Procurement Stencil and Assembly Services | Contact our online customer service or send us an email.
We offer 7*24 hours of online real-time quotations and online customer support. | We have many years and rich experience in PCB production and assembly. There are very professional technicians and operators, with a very advanced PCB assembly process, they are the guarantee of product quality. On this basis, we can also provide you with cheaper, better quality products. |
Quick-Turn assembly | 100% Quality Guarantee | Mature Capabilities |
Get the entire PCBA produced in 20 working days from order confirmation to dispatch, including sourcing of parts. However, if you need a faster delivery time, we can do it, but you may need to pay an additional premium. | 100% quality guaranteed - free re-work if needed. All parts are sourced from reliable suppliers, and each board undergoes free visual inspection. X-ray inspection, AOI testing, In-Circuit Testing (ICT), and functional testing are also available. | JHYPCB's assembly lines are fully compliant with IPC-A-610F, are capable of SMT, through-hole and mixed assembly, and can solder BGA and fine-pitch components from 0.38mm pitch. PCB types include rigid, flexible, rigid-flex and aluminum boards. |
Prototype, Small or Large Batch | Sourcing Options | Considerate Customer Service |
Whether you need prototype PCB assembly or bulk assembly, JHYPCB can cater for as little as a single piece 1 to 10000 pieces and has dedicated assembly lines for both low and high volume needs. | We can source components from reputable distributors, or you can choose from us. These parts are cheaper and can reduce the entire PCBA production time to 7 working days. | Every PCBA order is assigned a project manager to assist you with the order process. The engineering and assembly teams will also communicate any issues with you to ensure your order proceeds as planned. |
PCB Assembly Testing Capabilities Learn More Category | Product Function | Test Type | Test Location |
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MCU | 51 serial MCU AVR serial MCU ARM Cortex M0, M0+, M3, and M4 serial | IC Programming | JHYPCB's Fab |
General | GPIO Functional Testing Voltage, Electricity Current, Resistance Test, etc. I2C/UART/SPI/CAN/One Wire/SWD Temperature, Humidity, Atmospheric Pressure, etc. ... | Functional Test | JHYPCB's Fab |
Communication | GSM/WCDMA/LTE GNSS Bluetooth/LE Ethernet NFC 802.11/b/g/n/a/ac ZigBee Sub-1 GHz 315/433/868/915 | Functional Test | JHYPCB's Fab |
Monoboard Computer | BeagleBone, Raspberry Pi, etc. | Functional Test | JHYPCB's Fab |
Certification | FCC, CE, GS, TELEC, etc. | Regulatory | Accredited Third-Party Lab |
PCBA Assembly EquipmentsPCB Assembly Requirement List
No. | Types Of Assembly | File Format | Component Footprint | Component Package | Testing Procedures | Procedures | Others |
1 | SMT ASSEMBLY | Gerber RS-274X | 0201,0402,0603- | Reels Package | Visual Inspection | Lead-Free(Rohs) | Custom Reflow Profile |
2 | SMT & THT Assembly | BOM(.xls,.csv,.xlsx) | BGA,QFN,QFP,PLCC | Cut Tape Package | X-Ray Inspection | Leaded Solder | Standard Reflow Profile |
3 | 2 sided STM, THT Assembly | Pick-N-Place/XY file | SOIC, POP...Connectors | Tube and Tray | AOI, ICT(In-Circuit Test) | Reflow Soldering | Smallest Size:0.2"x0.2" |
4 | Mixed Assembly | - - | Small Pitch of 8 Mils | Loose parts and bulk | Functional Testing | Wave Soldering | Largest Size:15"x"20 |
PCB Assembly Standard ProceduresPCB Assembly Applications
Address:
Building 15, Wan Xia Industrial Park, Tongfuyu Industrial Zone, Shajing, Baoan District, Shenzhen, Guangdong, China
Business Type:
Manufacturer/Factory
Business Range:
Computer Products, Consumer Electronics, Electrical & Electronics, Industrial Equipment & Components, Lights & Lighting, Manufacturing & Processing Machinery, Service
Management System Certification:
ISO 9001, IATF16949
Company Introduction:
The Best PCB Manufacturer and Assembler
Jinghongyi PCB (HK) Co., Limited is a professional manufacturer of high-quality PCB. JHY PCB specializes in Quick Turn PCB prototypes, small-medium volume PCB. Established in 2011, located in Baoan District, Shenzhen, China, with more than 500 experienced employees, we′re able to achieve a monthly output of 40000 square meters.
Culture
- Core values
Speed + quality, team assistance, customer first.
- Enterprise vision
Create unlimited electronic information world improve people′s life quality.
- Excellent team
Material application expert and circuit board manufacturing expert perfect combination.
- Employment culture
Have virtue and talent, use with exception have virtue without talent, cultivate and use have talent without virtue, limited use: No talent, no virtue, absolutely no use!
- Corporate mission
Build the fastest and most cost-effective high-quality circuit board manufacturers
- Service concept
We serve your needs from a professional and technical point of view.
- Enterprise style
Steady, innovative, diligent, united, honest
- Core Competition
Speed, quality, technology, flexibility, cost
PCB Manufacturing Services
As one of the leading Printed Circuit Board manufacturers based in China, JHYPCB has been offering international companies of all sizes with high-quality PCB prototype to production services at a fair price for 8 years. To make professional and advanced circuit boards, we′re committed to adhering to the strictest standards during the PCB manufacturing process, we′re fully compliant with the ISO 9001: 2008 quality management system.
- Save money&time! Achieve peace of mind!
- A professional and trustworthy PCB Prototype manufacturer.
- Fastest PCB Prototype.
- One-stop solution for various PCB& SMT Stencil.
- Low cost for simple PCB.
- Affordable price for high-tech PCB.
- Minimum orders 1PCS.
- 24-hour online customer service.
- Professional PCB engineer for one-to-one service.
- Shipment on time.
- Guarantee good service and quality from PCB quotation to delivery.
PCB Assembly Services
To deliver true value and convenience to our PCB fabrication clients, we expand our business to components sourcing and turnkey PCB assembly services ranging from the prototype, low-to-middle volume to high volume up to 1 million PCS. We can mount components on circuit boards using surface mount technology (SMT), through-hole technology (THT), and manual insertion:
- High-quality assembly services with short lead times
- No minimum order
- No additional charge for stencils
- Free DFM Check
- 100% AOI test and X-ray test for BGAs package
- Function tests & IC programming based on custom requirements
Our company is approved by UL, TS16949, ISO-9001, and RoHS compliance.
All boards are produced according to IPC-6012 standards and inspected according to IPC-A-600 in the latest version. Our products are widely applied in communications, industrial control, power electronics, medical equipment, security electronics, consumer electronics, LED, etc. More than 90 percent of them were exported to Europe, North America, South America.
One-stop service include:
PCB Prototype
Quick Turn PCB
Single-Sided PCB
Double-Sided PCB
Multilayer PCB
Rigid PCB
Flexible PCB
Rigid-Flex PCB
LED PCB
Aluminum PCB
Metal Core PCB
Thick Copper PCB
HDI PCB
BGA PCB
High TG PCB
PCB Stencil
Impedance Control PCB
PCB Assembly
High-Frequency PCB
Bluetooth Circuit Board
Automotive PCB
USB Circuit Board
Halogen-Free PCB
Antenna PCB